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Thanks for the link Mark. But most of the kits I am finding that use 4" drivers are just to wide for me. I might be able to eek out a width of 5 1/4" per side. Using a solid .5" thick MDF or maybe Birch should be OK for this application. I've decided to go with the Tang Band W4-992S. This...

Oh, I forgot to mention that currently I am only using 2 speakers. If the DIY's turn out nice then I'll build the rest for a full HT bedroom system. I've been looking into these 4" drivers: Tang Band Audax Vifa Hi-Vi Or maybe: Adire AV3

I just recently set up a small HT system in my bedroom but am using some cheap Bose speakers (2" or 3" paper cone with plastic wedge shaped enclosure). The enclosures are rattling at below moderate volume levels and is quite distracting. The Bose speakers run thru the passive crossover (about...