Kudos to TCM.....I called and emailed and the return label etc was sitting in my inbox when I got home. Packed up the earlier version and it will go in the mail tomorrow. I put a copy of the exchange email in the package just to be safe.
Saw a post at blu-ray.com forums....looks like TCM MAY be thinking of doing a replacement program. Someone talked to a supervisor there and they are aware of the issue and may have news next week.