I think the problem is how you define a "sufficient diameter" port. How much airspeed is allowable? Most (if not all) commercially available ported subs are underported.
Yep, if you use freeware design programs as the criterion. I do not think that the effect of wide flares such as those on the 4" and 6" Aeroports has been accurately modelled. As I've stated before, I can't imagine what SPL it would take to compress one of the 6" Aeroports.
Where can i get 6" aeroports. Will one be enough for an AV15...I think that'll be fine. Go with a big enough box so it'll fit for the Fb you choose. Newfoam can special-order them for you. Not cheap, though, $50/pr. when I got mine. ThomasW is the 6" Aeroport expert 'round these parts.