Eryn,
You're on the right track. Use the T/S params and calculations (or preferably a computer simulation program --there are a number of freeware programs out there) to determine what response shape you will get in various configurations. Some of the better programs have the option of simulating cabin gain to give you an accurate picture of in-car response. YOU decide what response shape works best for you.
Yes, vented alignments are easier to overdrive and "bottom" --especially if driven with significant content below Fb (system resonance). But they will typically have more output at low frequencies, so you shouldn't have to push them as hard. Again, simulation software will give you a plot of maximum acoustic power output for a given alignment.
I don't have the Alpine Type R woofer in my database, so I plugged the parameters you gave into BassBox 6.0. For maximally flat vented alignment (B4), it shows 0.88 cubic feet with Fb of 27.79 and F3 of 31.47. This is not a bad alignment and should fit nicely in a car. You're right in that the sealed alignments for this woofer are tiny and sub-optimal. The maximally flat (B2 Q=0.707) alignment is 0.25 cubic feet with F3 over 63 Hz.
So I'd go vented with 0.88 cubic feet per woofer. This will give a hump in the 30-40Hz region due to cabin gain... but I like the solidity this gives in a car system, compared to the typical mid-bass "boom". And you
don't need three enclosures or three ports for three drivers. You can, of course, but it's not really any better than a single enclosure and single port. Just calculate for one and triple the enclosure volume and port area. Port length remains the same.
You're also right about the "air movement". It's all about cone area (Sd) which determines swept volume (Sd x xmax = Vd). A 12" woofer has at least 50% more cone area than a 10" (I don't recall cone area formulas at the moment). I do recall that a 15" woofer has roughly twice the cone area of a 12".
Finally,
Quote:
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A ported box only allows for louder output but cuts into SQ
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This is rubbish. There are many very high-end, very accurate vented loudspeakers out there. Tell Focal that their $80,000 per pair
vented Grande Utopia speaker has poor "SQ". Yes, vented systems have higher group delay, but this can be easily managed. Bottom line is a well designed vented system can sound every bit as good as a well designed sealed system.