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Old 01-11-2006, 09:15 AM   #1 of 18
Blaine_M
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Wood Veneer...who's done it?


I will be purchasing some thin/flexible wood veneer soon to finish some tower speakers I'm building. Some questions I have for anyone who might know....

1. I'll put the veneer on the backs and top of the towers first so I'll have fewer visible seams from the front. My first question is how do you spread the veneer glue on so it is not too thick. I am buying glue roller made for veneer glue (I think it is just like the contact glue), will that put it on thin enough?

2. On the fronts of my speakers I have a 1/2 radius I'll be wrapping the veneer around so there will be no seams. Obviously that is a very large piece of veneer. When I apply that do I center it on the front of the speaker, roll that on as best as I can, then wrap each side? Or should I start on a side and wrap around to the front, then the other side with the large piece of veneer? That large piece scares me....any other tips for that would greatly be appreciated.

Thanks for any help!
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Old 01-11-2006, 01:01 PM   #2 of 18
eric nyhof
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I've done some veneering with both the peel & stick kind and the thin papar backed.
While more time consuming, I think the paper backed gives a better end result and has better adhesion to MDF.
To apply the glue (regular contact cement) I just used an old paint brush to smooth it out.

I've also done the wrapped corners. I could not find any veneer locally that was wider than 24" so I had to seem 2 pieces togather in on one of the sides.
I started on one of the back sides and got it as square as I could and then wrapped it around. I left a little bit of veneer overhanding so I could trim it with a flush router bit.

If you can't get big enough veneer, you could do a couple of things with the corners:
- Leave them square, I have done this with several corners and it works out great when the veneer grain is parallel to the edge. I have also done it with the grain perpindicular to the grain, although not as nice is still produces a good corner.

- veneer the corners square and then use a router with a square cut bit to remove the corner. Put a piece of solid wood in the corner and then put a radius on that. I could email you some examples.
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Old 01-11-2006, 01:13 PM   #3 of 18
Dave Poehlman
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Quote:
I am buying glue roller made for veneer glue (I think it is just like the contact glue), will that put it on thin enough?


It doesn't take much, just enough to cover the entire surface. I've used a brush in the past with water-based adhesive (some here oppose water-based, but I've never had a problem with it). The stuff was pretty watery, so you really can't spread it on too thickly.


Quote:
When I apply that do I center it on the front of the speaker, roll that on as best as I can, then wrap each side?

That's how I would do it. Since the front of the speaker will be the most "looked at", you'll want that to be centered properly.

I'd say lay the enclosure on its back and elevate it somehow to allow you to apply the veneer to the front and roll it around the corners to the sides. Elevating it will keep the excess veneer from bumping into the floor/table. Start from the center of the front and work your way out to the sides.

It's a little scary to do your first veneer job.. especially when they tell you once the adhesives meet, there's no going back. It's not too bad as long as you're careful.

Practice on a piece of scrap so you get a feel for the process if you want.
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Old 01-11-2006, 02:45 PM   #4 of 18
Blaine_M
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That sounds good, I'll give that a try. I want a seemless look from the front if I can get it. I'm putting the dampening material in tomorrow and attaching the front baffles after that, which will probably take me through the weekend because I have my tower speakers to do and a pair of bookshelfs for a friend...and only 4 large clamps.
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Old 01-11-2006, 04:15 PM   #5 of 18
Bryan.T
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I have never done any wood veneering, but I did do some peel and stick. For the next DIY I think I will give wood veneer a try. Can't you spread wood glue on both the speaker and veneer, let it dry then use an iron to bond the two together. I was thinking of trying that instead of the contact cement. I would also start at the front then rap around. Depending on how big the speaker is, would it be easier to lay the veneer flat with the adhesive up then touch the front of the speaker to the veneer then roll it to each side? Let me know how you do it and how it turns out.

Thanks,
Bryan
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Old 01-11-2006, 07:40 PM   #6 of 18
Joey Skinner
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On my towers I layed the veneer flat, glue side up, then placed the front of speaker down on the veneer and rolled it up the sides. I did this by myself but having a helper would be better. To get a near invisible seam, put some wax paper down the back of the speaker, overlap the veneer a little then use a razor knife and cut through both layers all the way down the speaker. Peel off the excess veneer and remove the wax paper and the two ends should match perfectly.
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Old 01-11-2006, 10:27 PM   #7 of 18
Bryan.T
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Joey

Thanks for the hint with the wax paper. I should have done that with the PE peal and stick I tried. I am a little confused on the different types of veneer, paper back, wood back, nbr, etc.. I am not sure what works best for speakers, since we usually want it to rap around radiuses. What type and thickness of veneer did you use? What type of adhesive did you use? Also, did you cut the holes for the drivers before and you applied the veneer.

Thanks,
Bryan
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Old 01-12-2006, 02:16 AM   #8 of 18
Mattak
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I used 6" mini rollers to apply contact cement and liked that way, then had the best results sticking it down using a wallpaper roller (small, pretty hard rubber, lots of pressure per sq inch that way). I would highly suggest testing a scrap of veneer with water to see if it warps when you get it wet to decide if you should use a water based product or not. The birch I veneered with warped a LOT with water, so I went with the solvent based DAP Weldwood (they make both water and solvent based).
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Old 01-12-2006, 06:28 AM   #9 of 18
Joey Skinner
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I used 10 mil paper backed red oak from Tapeease with solvent based contact cement applied with a 4" roller. I pressed it down with a kitchen rolling pin. The speaker holes were cut before the veneer was applied. I trimmed out the holes with a razor blade. It might be easier to cut the holes after the veneer is put on. On some smaller speakers I use some iron-on veneer from Home Depot. It worked fine but I like the contact cement method better. The only thing with cement is you don't have any room for mistakes. Once the veneer touches the mdf it is STUCK.
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Old 01-12-2006, 09:15 AM   #10 of 18
Blaine_M
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I'm using the 22.2mil bubble free stuff shown here...
http://www.oakwoodveneer.com/products.html

I've talked to Danny at GR-Research and he recomended to use the contact cement and a clothes iron over the veneer after it is down. I'll do what he recomends since he's built a lot of these.
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Old 01-12-2006, 09:22 AM   #11 of 18
Blaine_M
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Joey did you have any issues with bubbles when you put the veneer down glue side up and put the towers on top of that? Since my speakers are towers I'm very interested in how well that works VS the reverse of putting the veneer on top of the speaker.......
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Old 01-12-2006, 09:33 AM   #12 of 18
Blaine_M
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Joey,

I just talked to the guy from the web site you posted, they recomend for less of a chance of bubbling later to use the NBL wood backed stuff, he said it will still go around a 1/2 radius as well. Hmmm, I've now had multiple people tell me to use paper backed, and someone else tell me the NBL wood backed.......
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