>OK, first off, what is "L-R" crossovers? Left/right?
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Linkwitz-Riley, named for the guys who invented the L-R XO design.
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>Second, (and I'm trying to get my knowledge of acoustic theory up to speed at the same time, so be patient), I'm guessing you recommend 1st/4th/8th order crossover because it doesn't screw up the phase in the XO region, correct?
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For 1st order. 4th/8th are 360/720deg off, but can be rotated back to zero by moving the HF back in relation to the LF.
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> Would that include that linkwitz-raleigh 24db/octave design (BTW, what order is that?).
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Yep, except for the name error.

1st = 6dB/octave, 2nd = 12dB, 3rd = 18dB, 4th = 24dB, 6th = 36dB, 8th = 48dB and each represents a pole or 90deg phase shift, ergo 4th = 4p/360deg.
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>Third, sealed with Q ~ .5 sounds a lot like what I had in mind. If others could offer some suggestions for appropriate driver/enclosure configurations, I would be most apprciative. I think I would know where to start with a sealed "sub" design, but having a higher frequency response I'm left a bit uninformed as to driver requirements.
> I'd also like to keep cost down, seeing as I would need four of these... probably avoid $200 drivers if possible.
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Ideally you want a driver that will be flat in the desired passband (this includes the XO overlap) with a well damped HF roll off, so if 4th order is used on both ends you'll need a driver that's flat for half octave and preferably one octave below/above the passband minimum (-12dB/-24dB). Octaves are 2:1 ratios so that would be either 0.707x or 0.5x Flm, and 1.414x or 2.0x Hfm.
Browse the specs/FR plots at Madisound for likely candidates. Flat from 40-150Hz plus the XO BW = 28.28Hz-300hz. This dictates EQ'd JBL, etc., dual 15" cinema sub drivers or at least four consumer midbass drivers, so time to start thinking about compromising the sub/midbass XO point/slope.
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>Fourth, anyone have specific recommendations for a four channel active crossover with the requisite 1/4/8th order slope that could handle both low pass (for the mid-bass driver) and high pass (for the planar driver)?
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None I know of. Check the JBL, Rane, and dbx sites for what they offer.
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> I would also consider sending the lowest information back up front to the sub (IB), so that low pass might actually work better as a mid pass band.
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FWIW, at 80Hz you're limited to a pathlength difference of ~1130/80 = ~14.12ft. and ideally further divided by pi, or ~4.5ft.
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> Prosumer gear? I could see spending as much here as for all the drivers and materials required.
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More.

Quality midbass/lower mids performance ain't cheap. The old performance adage 'speed costs money, how fast can you afford to go?' applies to audio also. New replacements for my 20-1kHz 15" drivers currently are $656 plus shipping and I need two/chnl minimum to ~keep up with my 500Hz horns. Ideally, they either need to be horn loaded or four/chnl. Just getting them reconed/rezapped is $250 plus ins/shipping, and at 26lbs plus packaging, figure another $60 for a round trip.

Since they don't have grills, no unleashed kids/pets allowed in the room.
GM